How zamzam fabrics makes cloth, from the loom to the dye

Our looms set warp tension and weave density, and our dyeing process controls liquor penetration and colour hold. This page documents each stage in order.

Each loom is configured so warp beam alignment holds balanced tension across the full width. Shuttle mechanics then lay the weft at a consistent density, building the fabric construction stage by stage.

Checks at set intervals confirm tension and pick count before the woven cloth moves on to dyeing and finishing.

Each stage is controlled to ensure consistent liquor penetration and colour hold across the batch.

Woven cloth is scoured and prepared so it accepts dye evenly.

The cloth is immersed in the dye bath, with liquor penetration monitored through the cycle.

Rinses and curing fix the colour and remove unfixed dye before finishing.